One of Europe’s leading manufacturers of sausage and meat products, James T Blakeman & Co invests in freezing equipment upgrade with its fourth Helix spiral system from IQF equipment specialist Starfrost. James T Blakeman & Co is a family run business that supplies sausage and meat products to the catering and ready meal industry manufacturing 21,000 tonnes of production per year. The company has a continuous commitment to growth and improvement within the business and recently built a 40,000 square feet state-of-the-art manufacturing facility at its site in Staffordshire, UK.
Blakeman’s latest development was to increase capacity and efficiency of its existing aging system. The firm also wanted to optimise hygiene procedures and increase flexibility of its processing line to provide opportunities for long-term business planning. British manufacturer Starfrost has worked closely with James T Blakeman & Co for a number of years, successfully installing three spiral freezing systems over the last decade as the meat manufacture extended its processes. For Blakeman’s most recent project, Starfrost was once again selected as preferred freezing equipment supplier.
Starfrost, together with parent company Star refrigeration, designed, manufactured and installed a Glacier Spiral system for Blakeman’s. The latest freezing system upgrade combines Helix Spiral Freezer technology and a unique low carbon ammonia refrigeration plant in one complete package. The Glacier pack included a custom designed Helix Spiral Freezer with a processing capacity of 900 kg per hour of cooked sausages. The system features a stainless steel dual conveyor belt around a single rotating drum, with 28 tiers in total. The dual twin belt is equipped with optional side guards; this allows the customer to process various products simultaneously, giving increased flexibility to the processing line. Blakeman’s Spiral Freezer features a ‘Clean in Place’ system, the CIP System is an automated cleaning system using rotating spray nozzles and spray bars for targeted application of the detergent and sanitizer in major operating zones. Its unique design enables the process to be a repeatable, cost effective means of cleaning and sanitising the equipment.
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